Aatomize Manufacturing Private Limited

Aatomize has developed an advanced facility equipped with cutting-edge technology, capable of manufacturing a wide range of sheet metal parts for various sectors, including automotive, aerospace, and industrial machinery.

Our manufacturing plant spans across a large area, equipped with modern machinery and tools that ensure superior quality and precision in every product. The facility houses dedicated production lines, each tailored to meet specific needs for sheet metal components, ensuring we can handle diverse production volumes while maintaining the highest standards of quality.

1. Advanced CNC Machines: The facility is equipped with high-precision CNC machines for punching, cutting, bending, and forming sheet metal parts. These machines offer automated, repeatable processes that ensure minimal deviation and consistent quality across all products.

2. Laser Cutting Technology: To achieve high accuracy and intricate designs, our facility employs advanced laser cutting technology. This ensures precision cuts with minimal waste, improving the overall cost-effectiveness and performance of our products.

3. Press Brakes & Forming Machines: Our press brakes and forming machines allow us to shape metal sheets into complex designs while ensuring a high degree of accuracy. The press brake systems are programmed to achieve precise bending angles and thickness tolerances, which are crucial for structural integrity and functionality.

4. Welding Stations: Our facility includes dedicated welding stations equipped with robotic and manual welding tools. This ensures the proper assembly of complex sheet metal parts and guarantees strong, durable welds that meet industry standards for safety and reliability.

5. Powder Coating and Painting Units: For finishing, we employ powder coating and painting units that provide a durable, smooth surface. This finishing process improves the appearance of the sheet metal components and ensures excellent corrosion resistance, extending the lifespan of the products.

6. Quality Control & Testing Labs: A dedicated quality control department is in place, utilizing the latest testing and inspection equipment. We perform rigorous testing, including dimensional inspection, material testing, and structural integrity testing to ensure that every part meets customer specifications and industry standards.

7. Assembly Lines: Aatomize’s assembly lines are equipped to handle both small-batch and large-scale production runs, ensuring flexibility and efficiency in our operations. The production lines are designed to integrate seamlessly with inventory management systems, enabling us to meet both high-volume orders and bespoke requirements.

8. Robotic Automation: Automation plays a key role in our manufacturing process. We incorporate robotic systems that handle repetitive tasks with precision, reduce human error, and significantly improve production speed.

9. ERP Integration: Our facility operates on an advanced ERP system that helps streamline operations, from raw material procurement to final product delivery. This integration ensures that all stages of production are monitored for efficiency and product quality, while also allowing for seamless communication between different departments.

World-Class Infrastructure at Aatomize Group of Companies

The Aatomize Group of Companies takes immense pride in its state-of-the-art manufacturing facility, tailored to meet the precise demands of industries requiring high-quality sheet metal components, deep-drawn components, CNC machined components, and more. Our robust infrastructure, equipped with advanced machinery, enables us to deliver innovative and reliable solutions to industries such as automotive, aerospace, defense, and beyond.

Our portfolio of offerings includes:

• Deep Drawn Components: Manufactured with precision to meet high-tolerance requirements.
• Pressed Components: Delivering strength and durability for demanding applications.
• Sheet Metal Components: Custom solutions for varied industrial needs.
• CNC Machined Components: High-quality machining for accuracy and repeatability.
• CNC - Laser Cutting and Bending: Precision cutting and bending for custom designs and dimensions.

Our manufacturing unit boasts an array of advanced machinery to support diverse production requirements. Each machine is meticulously maintained to ensure efficiency, accuracy, and quality at every step. Here’s a detailed overview of our infrastructure:

• Power Press (5 to 100 Tons): 30 units for handling various pressing operations with precision.
• Shearing Machines: 4 units for efficient and accurate cutting of sheet metal.
• Hydraulic Press: 5 units for deep-drawing and forming processes.
• Deep Drawing Press Machines: 2 units for manufacturing complex and deep-drawn components.
• Electric Welding: 4 units to ensure reliable and durable welding solutions.
• MIG Welding: 2 units for robust joining of materials.
• TIG Welding: 2 units for precise and high-quality welding.
• Gas Welding: 1 unit for traditional yet effective welding processes.
• Spot Welding: 2 units for clean and efficient welds.
• Laser Welding: 1 unit for advanced welding applications requiring high precision.
• Argon Welding: 2 units for versatile and high-quality welding in various applications.

To meet the intricate demands of modern industries, we have a dedicated CNC and machining infrastructure:

• CNC Machines: 4 units for precise, high-speed machining of complex parts.
• VMC Machines: 1 unit for multi-axis machining of intricate designs.
• Drilling Machines: 15 units for creating accurate and clean holes.
• Balancing Machines: 2 units to ensure balanced components for high-performance applications.
• Grinding Process Machines: 2 units for finishing and achieving fine surface tolerances.
• Laser Machines: 2 units for precision cutting and engraving.
• Bending Machines: 1 unit for forming components to exact specifications.

Our facility is not just a hub of machinery but a center of innovation and expertise. With a team of skilled technicians and engineers, Aatomize ensures that every component meets stringent quality benchmarks. Our processes are aligned with global standards to deliver defect-free and sustainable solutions.

In alignment with the Zero Defect, Zero Effect (ZED) initiative, we have implemented green manufacturing practices to reduce waste and energy consumption. From leveraging efficient machinery to integrating eco-friendly processes, Aatomize is committed to creating a sustainable future.