Aatomize Manufacturing Private Limited

At Aatomize Mfg. Pvt. Ltd., we take pride in delivering precision-engineered sheet metal components that cater to industries such as aerospace, automotive, and industrial machinery. Our manufacturing process is a seamless integration of advanced technology, skilled expertise, and stringent quality control measures. Here's an overview of our end-to-end process:

The foundation of any great product begins with selecting the right raw material. We source high-quality sheet metals such as stainless steel, aluminum, and specialized alloys based on customer requirements. Each material undergoes thorough inspection to ensure compliance with global standards for durability, tensile strength, and corrosion resistance.

Our process begins with design development using state-of-the-art CAD (Computer-Aided Design) software.

• Design Validation: We collaborate closely with clients to ensure their specifications are met, balancing functionality and manufacturability.
• Prototyping: For complex components, we create prototypes to evaluate feasibility, fit, and functionality before proceeding to mass production.

The raw sheet metal is cut and shaped using advanced machinery for precise dimensions.

• Laser Cutting: Our high-speed laser cutting machines ensure clean edges and exact measurements, suitable for intricate designs.
• Shearing: For simpler cuts, shearing machines are used to produce consistent results.
• Punching: CNC punching machines create holes, notches, and other geometrical features with unparalleled precision.

Once the metal sheets are cut, they are bent or formed into their desired shapes.

• CNC Bending Machines: These ensure uniform angles and curves as per the design specifications.
• Roll Forming: For continuous bending operations, roll forming is used to create consistent profiles for larger components.

For components that require assembly, welding is performed to join different sheet metal parts.

• TIG and MIG Welding: These techniques ensure robust joints for high-stress applications.
• Spot Welding: Used for joining thin metal sheets while maintaining structural integrity.
  Post-welding, the parts are inspected to ensure alignment and strength.

To enhance durability, corrosion resistance, and aesthetics, surface treatments are applied to the sheet metal parts.

• Powder Coating: Provides a durable finish with excellent resistance to wear and tear.
• Anodizing: Used for aluminum parts to improve corrosion resistance and enhance appearance.
• Plating and Galvanizing: These treatments add protective layers, increasing longevity.

Quality is non-negotiable at Aatomize. Every component undergoes rigorous testing at various stages.

• Dimensional Accuracy: Checked using precision measuring tools like calipers, micrometers, and CMM (Coordinate Measuring Machine).
• Strength Testing: Components are subjected to stress tests to ensure they meet operational requirements.
• Visual Inspection: Ensures the surface finish and appearance are flawless.

The final step involves careful packaging to protect the components during transit.

• Custom Packaging Solutions: Designed to prevent damage during handling and transportation.
• On-Time Delivery: Our logistics team ensures timely dispatch to clients across the globe.